Torsion Shaft CNC bending machine

It is well-suited for medium to large volume sheet metal bending operations with medium precision requirements and a certain need for improvement in production efficiency.

Applications: Sheet metal parts for all kinds of chassis and cabinets;Steel office furniture;Door and window fittings;Simple brackets, baffles, etc

500mmRear stopper stroke 400-1000KNNominal pressure

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01Product Brief Introduction

  A torsion shaft CNC bending machine is a semi-automatic/economical CNC bending machine that makes the slider move synchronously through a mechanical torsion shaft. It is a cost- effective transitional product between a conventional conventional bending machine and a fully CNC electro-hydraulic servo bending machine.

  Its main positioning is to offer a lower purchase cost than a fully CNC bending machine while maintaining higher precision and efficiency than a traditional bending machine. It is well-suited for medium to large volume sheet metal bending operations with medium precision requirements and a certain need for improvement in production efficiency.

02Product Features

  • Extremely high synchronization stability: Mechanical torsion shaft synchronization, strong resistance to eccentric load, reliable operation, less likely to "scratch".

  • High cost-effectiveness: Its structure and control system are simpler than those of a fully numerically controlled electro-hydraulic servo bending machine, with lower purchase and maintenance costs, making it the preferred choice for many small and medium-sized enterprises.

  • Support a variety of bending processes, such as shear-up bending and shear-down bending,to accommodate different materials and forming requirements.

  • Robust and durable: The mechanical structure is simple and solid, durable, and has low requirements for the working environment.

  • Easy to operate and maintain: The hydraulic system is relatively simple and has a low technical threshold and cost for maintenance.

03Details

The "torsion shaft" (also known as the "torsion bar") is the key to the machine, and it determines the core working mode and characteristics of the machine.

1. The cylinders on both sides are driven by hydraulic oil to push the slider up (for downward movement) or down (for upward movement).

2. Because the torsion shaft is rigidly connected, it forces the cylinders on both sides to move synchronously, like a hard lever, to ensure that the left and right ends of the slider are always at the same height.

3. This synchronization is purely mechanical and coercive, avoiding slider tilting (commonly known as "head scratching") due to a lack of synchronization in the hydraulic system.

4 Core features: High stability and resistance to eccentric loads Function: Due to the forced synchronization of the mechanical torsion shaft, the slider can maintain extremely high parallelism without severe tilting even when processing asymmetrical workpieces or performing eccentric bending on sheet metal, thus ensuring the bending quality of the workpiece and protecting the die. Advantage: This inherent mechanical synchronization structure makes it excellent in terms of stability and reliability, with a relatively low failure rate.

5 Application of the numerical control system Function: While the slider synchronization is mechanical, it can still be equipped with a numerical control system. The "numerical control" here mainly controls: Rear stopper: The front and back positions of the rear stopper can be precisely controlled to ensure the bending dimensions.

Bending depth: The deflection point of the hydraulic system is controlled by the numerical control system to indirectly control the bottom dead center of the slider, thereby controlling the bending Angle.

Working cycle: The automatic cycle of "down - bend - hold - return" can be programmed.

04Torsion Shaft CNC bending machine Technical Parameters

Torsion Shaft CNC bending machine

Name 40 tons 2 meters 40 tons 2.5 meters 63 tons 2.5 meters 80 tons 2.5 meters 100 tons 3 meters Units
Nominal pressure 400 400 630 800 1000 mm
Bending length 2200 2500 2500 2500 3000 mm
Post spacing 1640 1750 2010 2010 2010 mm
Cylinder stroke 100 100 100 100 100 mm
Opening height 340 335 350 345 345 mm
Throat depth 220 220 240 250 525 mm
Slider Run "Speed" Hurry up! 100 100 90 60 60 mm/s
Work in 20 20 16 12 12
Return journey 80 80 65 55 55
Pump flow rate 10 12 16 25 25 ml/rev
Tank capacity 70 80 150 150 150 L
Main motor power 4 4 5.5 7.5 7.5 Kw
Fuselage weight 2900 3200 4350 5000 5000 Kg
External dimensions(length×width×height) 2100×1200×2100 2500×1200×2200 2500×1400×2300 2500×1400×2400 3000×1500×2500 mm
Rear stopper stroke 500 500 500 500 500 mm
Front stopper stroke 620 + 1 ~ 230 620 + 1 ~ 230 620 + 1 ~ 230 620 + 1 ~ 230 620 + 1 ~ 230 mm

 

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