It is well-suited for medium to large volume sheet metal bending operations with medium precision requirements and a certain need for improvement in production efficiency.
Applications: Sheet metal parts for all kinds of chassis and cabinets;Steel office furniture;Door and window fittings;Simple brackets, baffles, etc
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A torsion shaft CNC bending machine is a semi-automatic/economical CNC bending machine that makes the slider move synchronously through a mechanical torsion shaft. It is a cost- effective transitional product between a conventional conventional bending machine and a fully CNC electro-hydraulic servo bending machine.
Its main positioning is to offer a lower purchase cost than a fully CNC bending machine while maintaining higher precision and efficiency than a traditional bending machine. It is well-suited for medium to large volume sheet metal bending operations with medium precision requirements and a certain need for improvement in production efficiency.
Extremely high synchronization stability: Mechanical torsion shaft synchronization, strong resistance to eccentric load, reliable operation, less likely to "scratch".
High cost-effectiveness: Its structure and control system are simpler than those of a fully numerically controlled electro-hydraulic servo bending machine, with lower purchase and maintenance costs, making it the preferred choice for many small and medium-sized enterprises.
Support a variety of bending processes, such as shear-up bending and shear-down bending,to accommodate different materials and forming requirements.
Robust and durable: The mechanical structure is simple and solid, durable, and has low requirements for the working environment.
Easy to operate and maintain: The hydraulic system is relatively simple and has a low technical threshold and cost for maintenance.
The "torsion shaft" (also known as the "torsion bar") is the key to the machine, and it determines the core working mode and characteristics of the machine.
1. The cylinders on both sides are driven by hydraulic oil to push the slider up (for downward movement) or down (for upward movement).
2. Because the torsion shaft is rigidly connected, it forces the cylinders on both sides to move synchronously, like a hard lever, to ensure that the left and right ends of the slider are always at the same height.
3. This synchronization is purely mechanical and coercive, avoiding slider tilting (commonly known as "head scratching") due to a lack of synchronization in the hydraulic system.
4 Core features: High stability and resistance to eccentric loads Function: Due to the forced synchronization of the mechanical torsion shaft, the slider can maintain extremely high parallelism without severe tilting even when processing asymmetrical workpieces or performing eccentric bending on sheet metal, thus ensuring the bending quality of the workpiece and protecting the die. Advantage: This inherent mechanical synchronization structure makes it excellent in terms of stability and reliability, with a relatively low failure rate.
5 Application of the numerical control system Function: While the slider synchronization is mechanical, it can still be equipped with a numerical control system. The "numerical control" here mainly controls: Rear stopper: The front and back positions of the rear stopper can be precisely controlled to ensure the bending dimensions.
Bending depth: The deflection point of the hydraulic system is controlled by the numerical control system to indirectly control the bottom dead center of the slider, thereby controlling the bending Angle.
Working cycle: The automatic cycle of "down - bend - hold - return" can be programmed.
| Name | 40 tons 2 meters | 40 tons 2.5 meters | 63 tons 2.5 meters | 80 tons 2.5 meters | 100 tons 3 meters | Units | |
| Nominal pressure | 400 | 400 | 630 | 800 | 1000 | mm | |
| Bending length | 2200 | 2500 | 2500 | 2500 | 3000 | mm | |
| Post spacing | 1640 | 1750 | 2010 | 2010 | 2010 | mm | |
| Cylinder stroke | 100 | 100 | 100 | 100 | 100 | mm | |
| Opening height | 340 | 335 | 350 | 345 | 345 | mm | |
| Throat depth | 220 | 220 | 240 | 250 | 525 | mm | |
| Slider Run "Speed" | Hurry up! | 100 | 100 | 90 | 60 | 60 | mm/s |
| Work in | 20 | 20 | 16 | 12 | 12 | ||
| Return journey | 80 | 80 | 65 | 55 | 55 | ||
| Pump flow rate | 10 | 12 | 16 | 25 | 25 | ml/rev | |
| Tank capacity | 70 | 80 | 150 | 150 | 150 | L | |
| Main motor power | 4 | 4 | 5.5 | 7.5 | 7.5 | Kw | |
| Fuselage weight | 2900 | 3200 | 4350 | 5000 | 5000 | Kg | |
| External dimensions(length×width×height) | 2100×1200×2100 | 2500×1200×2200 | 2500×1400×2300 | 2500×1400×2400 | 3000×1500×2500 | mm | |
| Rear stopper stroke | 500 | 500 | 500 | 500 | 500 | mm | |
| Front stopper stroke | 620 + 1 ~ 230 | 620 + 1 ~ 230 | 620 + 1 ~ 230 | 620 + 1 ~ 230 | 620 + 1 ~ 230 | mm | |
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